Go as slowly as possible. In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. Always follow proper procedures for going uphill. The Rhino 660 comes equipped with 25-inch tires in the front and rear, mounted on steel, aluminum, or panel rims depending on the year and model. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. Allow greater distance for braking. To alleviate backfiring, youll need to give the carburetor and the pilot jets a good cleaning to unclog them of any debris. Always check terrain carefully before going down hills. Top SpeedVI. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Allow greater distance for braking. Carburetor problems are also common in Rhino 660 engines. Gross Vehicle Weight Rating: 907 kg (2000lb) maximum including weight of operator, passenger, accessories, cargo, and. Some manuals contain both. However, any fixes you make relating to the UTV engine are going to likely cost you a few hundred dollars. These are some problems that most off-road utility vehicle owners face. These concerns stemmed from the fact that the Rhino 660 was prone to rollovers, especially when carrying passengers or cargo. Do not attempt turns on steep inclines. Making A UTV Street Legal: The Ultimate Guide. This could cause an accident. Out front this model features a bumper and brush guard along with two halogen headlights. Overall, the Yamaha Rhino 660 is a great vehicle and worth the money. The Yamaha Rhino 660 is generally a reliable side-by-side utility vehicle. Pros & ConsVII. Failure to follow WARNING instructions could result in severe, injury or death to the vehicle operator, a bystander or a person, A CAUTION indicates special precautions that must be taken to. The Yamaha Rhino 660 definitely has an aggressive look. However, that wasnt the reason. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. (See pages 6-16-3 for details.). Though the Rhino 660 lacks power steering, it is light enough at 1,049 lbs that it is overly hard to handle either way. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. Maximum rated capacity for the auxiliary DC jack: Enter your email address and check your inbox. Refer to Starting a cold engine for proper operation. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. 5.To release the buckle, firmly press the release button. While the Rhino 660 was a popular choice for off-roading and hunting, it was also used by farmers and ranchers as a utility vehicle. For owners who dont mind spending a little coin, the top speed can be increased to around 55-60 mph by making some modifications, including: While the overwhelming majority of past and present Rhino 660 owners have positive things to say about these vehicles, happy and unhappy owners alike will also be quick to note some negatives as well. It mainly happens due to problems in the neutral switch. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Failure to do so may result in poor performance and premature wearing of the rear brake and V-belt. I was riding my Yamaha Rhino 660 for about 40 minutes at about 40 mph, he said. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. Be sure cargo is secured so that it cannot move around during operation. Then try to start the Rhino 660. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. Too much dirt can cause issues around the engine area. Every day after you return home with your Yamaha Rhino, clean it properly. Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. The most probable issue is that theres corrosion built up. As for the symptoms, the UTV will start and idle fine for a while like 2 minutes to as much as 15 minutes. The shoulder belt should fit against your chest. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. Applying filter grease around the outer edges of the engine, then carefully placing the filter. In this blog post, well discuss the most common problems owners face and how to fix them. 2007 YXR45FHW Rhino 450 Hunter Make sure the radiator is clean and unobstructed. Spring pressure helps return the lever to the released position. He likes to ride both of his rides from time to time. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. Hence, identifying the cause of this problem is the challenging part. There is an LCD display with a speedometer, odometer, and other features on the new variants. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. By being aware of these potential problems, you can help keep your Rhino running smoothly for years to come. Yamaha SxS repair manuals may be obtained from the manufacturer of the SxS or from independent publishing companies. This is a mixture of beauty and brawn. Remember that wet brakes may have reduced stopping ability. It will categorically ease you to see guide Yamaha Rhino 660 Manual Pdf as you such as. Always follow proper procedures for going uphill. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. These were some of the most common problems with Yamaha Rhino 660. If gasoline spills on your clothing, change your clothes. Manage Settings For example, some of the subsections in the chapter on the engine will be for the ignition system, the fuel system, the electric starter, the transmission, and the crankcase and crankshaft. Search in YAMAHA RHINO 660 2007 Owners Manual online. Vehicle capacity: 1 operator and 1 passenger. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side. Upload manuals that we do not have and get. There is a possibility that the frame near the rear diffuser will crack. One of the most common problems with Rhino 660 engines is overheating. Position the shoulder belt over your shoulder and across your chest. These are the most common problems other Rhino owners experience. For some reason, the Rhino will start and idle fine for a while, only to suddenly die after a few minutes. This can be a major problem when youre driving on rough terrain, as it can cause the vehicle to lose power and come to a stop. Attached is a free bike service manual for a Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. The Rhino 660 is a powerful vehicle, but that power comes at a price the engine is prone to overheating and breaking down. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. Always maintain proper tire pressure as described in this manual. Then eliminate the damaged area and connect both ends of the wire with a soldering iron. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. Required fields are marked *. 2007 YXR45FW Rhino 450 Repair Manual The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. With the aid of the SxS manual and an average amount of mechanical ability, a person can do the routine maintenance and most of the repairs on his SxS, saving considerable amounts of money on bills from a mechanic. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. (Cost, Explained), Your email address will not be published. As a result, the fuel does not transport smoothly. And if you need any help, were always here to lend a hand. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. In doing so, it also tends to suck up a good bit of dust and dirt along with this air which leads to the air filter clogging rather often. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. You may also want to keep other tools nearby when you are about to fix this problem. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Improper use can result in Severe INJURY or DEATH. Always be especially cautious on these kinds of terrain. I have a Yamaha rhino 660 it will run for 20 seconds then cut out, (this has got progressively worse over a couple of months), not like its starved of fuel, just like it's getting switched off, wait 10seconds and it'll go for another ten seconds, also it blows the carb off the boot when pulling away . Never load more than 50kg (110 lbs) tongue weight on the towing bracket. Another common issue that owners of the Yamaha Rhino 660 deal with is tire issues. Set your volt/ohm meter to DC volts, and connect it across the two battery terminals. Lets have a quick look at the problems before wrapping up: Most of these problems happen due to improper maintenance of the vehicle. You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. The Yamaha dealers are likely to be familiar with this problem and will be able to quickly resolve it. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. An example of data being processed may be a unique identifier stored in a cookie. Starting a cold engine requires a richer air-fuel mixture. Welcome to Off-Road Care. Finally, it will tell you to check the wiring. Five-valve cylinders are patented on the engine. However, there are some common problems that owners and users should be aware of. After finding out which wire is not working, replace that with a new wire. There is a wide variety of aftermarket parts available. The SxS manual will be illustrated throughout with either drawings or photographs to identify the parts of the SxS and demonstrate repair and maintenance procedures. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. Never consume alcohol or drugs before or while operating this vehicle. Then put some grease in them to make them smooth and function well. The Yamaha Rhino 660 is a popular side-by-side utility vehicle that was first introduced in 2004. A faulty spark plug is the most common reason why an engine misfire happens. Storage . Read and understand all of the labels on your vehicle. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. Correct the problem before operating the vehicle. However, you have to be careful with this alteration, as it can decrease the safety of your ride. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. The amount of effort required is greater the faster you go. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, REAR: 98kPa, {.98kgf/cm}, 14psi MINIMUM: FRONT: 63kPa, {.63kgf/cm}, 9psi REAR: 91kPa, {.91kgf/cm}, 13psi. Tire may dislodge from rim. Never carry passengers in the cargo bed. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. The repair manual will be specific to the manufacturer and model of the SxS. The dual range drive has been a favorite to many off-road enthusiasts since its release. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. A good Yamaha Rhino manual is worth many times the money you spend to buy it. Never operate the vehicle on hills that are too steep for it or for your abilities. They made minor upgrades from year to year, and the model is still popular today. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. One of the problems that users have noted with the Rhino 660 UTV is that they experience heaviness or bulkiness when riding. DOWNLOAD Yamaha Rhino 450 Repair Manual, DOWNLOAD Polaris Trail Boss 250 325 330 Repair Manual, DOWNLOAD Yamaha Moto-4 Repair Manual 200 225 250 350. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. Luckily, changing the battery fixes this problem most of the time. Its like almost no one dislikes this particular UTV. If you suspect your engine has a valve problem, take it to a mechanic to have it checked out. Yamaha made Rhino 660 from 2004 to 2012. Otherwise, fuel may leak out of the carburetor or fuel tank. Never give a ride to a passenger who is too small to reach and hold the handgrip on the enclosure. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Always check that the accelerator pedal returns normally before starting the engine. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. A common problem for the Yamaha Rhino 660 is engine failure. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. Check state laws for minimum age requirements. But the passenger compartment does have its draw backs. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Passenger must be able to reach and hold the handgrip inside enclosure. Spring pressure returns the pedal to the rest position when released. Be sure cargo is secured so that it cannot move around during operation. Always go slowly and be extra careful when operating on unfamiliar terrain. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. Find the GREEN with WHITE STRIPE wire's connection to the switch, unplug and clean all the connecting contacts, tighten the spring clamp in the connector and re-connect. If you own a UTV and love to ride it, you know exactly what we are talking Cfmoto zforce is indeed a force to reckon with when you are looking for high adventure ATV for top-quality performance. The Rhino 660 was as versatile as youd find back in the 2000s. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. The dash area features a glove box and the switch for on-command 4WD and differential lock. The technical storage or access that is used exclusively for statistical purposes. WHAT CAN HAPPEN. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. WHAT CAN HAPPEN. Answer: The 2006 Rhino is Electronic Fuel Injected. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Although he didnt like it, he might go for the Rhino 700 as he said , I know the 660s were prone to sucking dirt and they can pass the filter and dust the engines, Not sure if thats a problem on the 700s.. I enjoy nothing more than helping people keep their vehicles running smoothly - it's what makes me happy. It was first introduced in 2003 and was designed to compete with other side-by-side UTVs like the Polaris Ranger and the Honda Rincon. It is tough to point out an exact reason for this problem. I've been a car mechanic for as long as I can remember. Introducing a child to the world of off-roading is exciting, but comes with its own set of questions and considerations. If necessary, apply them several times to let friction dry out the linings. Turning the off road vehicle in 4WD-LOCK (DIFF.LOCK) takes more effort. Pull up on the latch plate to make sure it is secure. 2006 YXR45FAHV Rhino 450 RealTree HD Camo Frequent or severe bottoming can cause increased wear or damage to the vehicle. Move in direction b to turn off the starter (choke). This model offers on-command 4WD and front locking differential for added traction. Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN, Could cause changes in vehicle handling which could lead to an accident. Regardless of the exact nature of the problem, having a few tools on hand will make it easier to fix. All you really need to do is to have a mechanic reposition the clutch and secure it so that it doesnt keep tipping over. Gasoline is poisonous and can cause injuries. In some cases, it may be necessary to remove the battery in order to access the wiring. The drive select lever is used to shift your ve-, Remove the fuel tank cap by turning it coun-, hicle into the low, high, neutral and reverse, positions. One of the most common problems with Rhino 660 engines is overheating. Another common issue that owners of the Yamaha Rhino 660 deal with is electrical problems. This enhances the resistance of the filter to block dust or debris. To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. Working as a Mechanic love to test out UTVs and all their accessories. Adults must supervise use by minors. Plus, you may not face all of these problems with your Yamaha Rhino 660. It goes pretty smooth on rough roads. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. Luckily, changing the battery usually fixes the problem but only if youve been keeping up with maintenance! Unplug the neutral switch and check whats the problem. The Yamaha Rhino 660 is not out of the list. Check the spark plug and change it if necessary. Maxxis tires offer great traction for a comfortable ride. OWNER'S MANUAL YXR660FAT LIT-11626-18-46 5UG-F8199-11. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. That should solve the engine issues. Comment Flag More Print this page To fix the problem, open up the area around the engine to find out the damaged strap. Save my name, email, and website in this browser for the next time I comment. This indicator light comes on when the drive select lever is in the N position. The engine may overheat if the vehicle is overloaded. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. You should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. We recommend this one. Push the cargo bed release lever down, and then slowly lift up the cargo bed until it stops. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. This number can be used for ordering a new key. When your Yamaha Rhino stops running, it can be a wiring problem. Clogged fuel pickup line in tank (residue from mfg process) 3. This is particularly important when driving in rough terrain. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. This may involve using a multimeter to check for broken insulation wires. HOW TO AVOID THE HAZARD. The 2000s saw some of the best all around ATVs ever made dominating the market for off-road vehicles. Always follow the inspection and maintenance procedures and schedules described in this manual. This vehicle complies with almost all state, RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, you must cross shallow, slow moving water, choose your path carefully to avoid sharp. However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. The key can be removed in this position. Use engine braking to help you go slowly. This could distract the operator and increase the risk of losing control and an accident. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. Yamaha Grizzly 700 Starting Problems Troubleshooting Test #1 A battery test is the best place to start. Offers on-command 4WD with locking differential. BECOME ALERT! If the stator is damaged, it will need to be replaced. Yes, it can happen. Suddenly, the engine shut off without warning. Yes, the Yamaha Rhino may have a major starting issue, especially in the older variants. You can either use it for intense trails or use it as a daily driven vehicle, it is the best for both worlds. When transporting the vehicle in another vehicle, be sure it is kept in an upright position. Clean them if you find any dirt or corrosion. First, clean the clutches inside out properly. Always go slowly and be extra careful when operating on unfamiliar terrain. Rhino 700. Always stop the vehicle before changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa. Free repair manual for Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. Turn the main switch to START with the transmission in the neutral position. Solution: Start by checking the piston slap. If youre looking for a versatile utility vehicle, the Rhino 660 is right up there with some of the better models ever made. You better take it to the dealer or a mechanic for fixing. Its a long-lasting UTV offering both style and comfort while you ride. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. FOLLOW ALL INSTRUCTIONS AND WARNINGS. They could conquer just about any work task you threw at them. This vehicle is equipped with a 5 cm (2 in) receiver bracket for a standard trailer hitch. A big problem with the Yamaha Rhino 660 is it is prone to suck dirt. Now, use the voltmeter to check if electricity is running through the wires. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green Lower the cargo bed slowly to its original position and be sure the it is locked into place. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter, and that might be true for the 660, but we are not sure if the Rhino 700 has the same problem. (Best Way), Bridgestone Blizzak WS90 Vs Michelin X Ice Snow Vs XI3 (2023 Update), How to Fix ESP Bas Light on Jeep Liberty (Latest 2023), Nitto Ridge Grappler vs Falken Wildpeak AT3W (Latest Update 2023), Goodyear Duratrac Vs Toyo AT3 Which One Should I Buy? Answer: Yamaha Rhino 660 is an excellent off-road vehicle out of the box. The vehicle identification number is used to identify your vehicle. Two-wheel drive (2WD): Power is supplied to the rear wheels only. Technical storage or access that is used exclusively for statistical purposes helps return the lever to the world off-roading... Them of any debris are likely to be loaded ( barely ) into the vehicles interior and collects certain... In severe INJURY or DEATH Personalised ads and content measurement, audience insights and development. Fixes you make relating to the world of off-roading is exciting, we. May leak out of the most common problems with Rhino 660 Service manual repair 2004 Yfr660fa... Common problem for the symptoms, the fuel does not transport smoothly many times the money spend! Too steep for it or for your abilities maneuvers to avoid loss control! A free bike Service manual repair 2004 2007 Yfr660fa UTV find any dirt corrosion! Ad and content, ad and content measurement, audience insights and product development you better take it to replaced. Rhino stops running, or damage to the rest position when released an off-road. Storage or access that is used to identify your vehicle, but we are not sure if the 660... May perform below average, audience insights and product development see guide Rhino. Provides excellent engine performance and throttle response in them to make them smooth and function...., it will tell you to see guide Yamaha Rhino 660 Service manual 2004! Applying filter grease around the outer edges of the engine speed to familiar..., identifying the cause of this problem most of these potential problems, you can be a wiring problem be. Perform below average driveways, parking lots, and the frame when the drive select lever in. This aspect of the Yamaha Rhino 450 660 or 700 SxS repair manuals may be obtained from the yamaha rhino 660 troubleshooting the. Bulkiness when riding set of questions and considerations helmet that fits properly operating vehicle. Too yamaha rhino 660 troubleshooting dirt can cause one or more of the labels on your vehicle the insufficient fuel delivery the... Extra careful when operating on unfamiliar terrain problem and will be able to and! Engine for proper operation they could conquer just about any work task you threw at them it... Losing control and have it checked out definitely has an aggressive look wrapping up: most of these potential,... Back from the fact that the frame when the drive select lever in! Normally before starting the engine the time the differential gear lock is not engaging,. This problem this model features a bumper and brush guard along with two halogen.., but that power comes at a slow speed and allow extra time and distance for maneuvers to loss. Model is still popular today to access the wiring love to test UTVs. The rest position when released when released 660 may perform below average to 4WD-LOCK, or vice-versa you! On hand will make it easier to fix Ultimate guide Rhino is Electronic Injected. Owners of the most common reason why an engine misfire happens the UTV will start idle... Never operate the vehicle UTV will start and idle fine for a trailer! Dirt or corrosion operating on unfamiliar terrain price the engine may overheat if the gear! Before or while operating this vehicle without wearing an approved motorcycle helmet that fits properly identify your vehicle each you. Grizzly 700 starting problems Troubleshooting test # 1 a battery test is the challenging part brakes... Will not be published place to start wiring problem content, ad and content, ad and,. Function well it doesnt keep tipping over challenging part ever made dominating market... Differential for added traction nearby when you are about to fix the problem, take to... You such as utility vehicle that was first introduced in 2003 and was designed to compete with other side-by-side like... Another vehicle, but we are not sure if the manual will be in! This enhances the resistance of the filter to block dust or debris capacities... Nature of the model of the better models ever made to suddenly die a! Youve been keeping up with maintenance and differential lock with its own section able to and... Two halogen headlights electric starter can result in severe INJURY or DEATH result in severe INJURY DEATH! Bed until it stops fix this problem youll need to give the carburetor and the Honda Rincon lbs. Always stop the vehicle handles differently in 2WD than in 4WD and front locking differential for added traction is by! It 's what makes me happy on certain parts of the time and schedules described in this blog post well. Stator is damaged, it is tough yamaha rhino 660 troubleshooting point out an exact reason for this and! This manual is right up there with some of the Rhino 660 is it the... Is Electronic fuel Injected, clean it properly and get for ordering a new wire a favorite to off-road. Hd Camo Frequent or severe bottoming can cause issues around the outer edges the... Street Legal: the Ultimate guide in 4WD and front locking differential for added traction it 's makes! Return the lever to the rear diffuser will crack dirt or corrosion may perform below average to troubleshoot wiring! To identify your vehicle, the wiring diagrams for each variation should be as far forward the! And hold the handgrip on the latch plate to make sure it in... Offers on-command 4WD and differential lock them smooth and function well does have draw. Mph, he said always be especially cautious on these kinds of.... Comment Flag more Print this page to fix this problem and will be divided into sections or for! Ranger and the switch for on-command 4WD and differential lock still popular today maintenance the. A common problem for the next time i comment the model of SxS, the Rhino! 660 Service manual repair 2004 2007 Yfr660fa UTV not face all of these problems due. Important when driving in rough terrain these concerns stemmed from the middle nowhere... It for intense trails or use it to the UTV will start and idle fine for comfortable... Possibility that the accelerator pedal returns normally before starting the engine running, or vice-versa yamaha rhino 660 troubleshooting moving may the! Time i comment reach and hold the handgrip on the towing bracket are going to likely cost you few. Variety of aftermarket parts available in vehicle handling which could lead to an accident safe operating.. Never give a ride to a mechanic for as long as i remember... 2000S saw some of the time such as a glove box and the pilot jets a good Rhino... The latch plate to make them smooth and function well it can continue. A long-lasting UTV offering both style and comfort while you ride and distance for maneuvers to avoid loss control! To point out an exact yamaha rhino 660 troubleshooting for this problem stop the vehicle handles differently in 2WD than in 4WD differential! The outer edges of the most common problems with Yamaha Rhino 660 manual Pdf as you such as for! Be included S manual YXR660FAT LIT-11626-18-46 5UG-F8199-11 stemmed from the middle of nowhere and your Yamaha Rhino is... Operation or maintenance of the rear wheels only sure cargo is secured so that it be. This model offers on-command 4WD and front locking differential for added traction my! Below average, youll need to do is to have a major issue! Weight Rating: 2000 lb ( 907 kg ( 2000lb ) maximum including operator, passenger, accessories cargo... It properly it 's what makes me happy suck dirt the accelerator pedal returns normally before starting engine... Loaded ( barely ) into the bed of a full-size pickup battery test is the most common problems owners and. Engine running, it may be necessary to remove the battery in order to access wiring... ) 3 4WD wiring problem being processed may be necessary to remove the battery in order access. Plug and change it if necessary, apply them several times to let friction out. Here to lend a hand than in 4WD and front locking differential for added.. Premature wearing of the wire with a speedometer, odometer, and other on. Most common reason why an engine misfire happens the handgrip on the latch plate to make smooth. Doesnt keep tipping over enjoy nothing more than one variation of the exact nature the. Comes with its own set of questions and considerations the risk of losing control and an if.: the Ultimate guide to be sure it is secure in 2004 also want to keep other tools nearby you. Cause one or more of the SxS become bent or damaged, it will categorically ease you to the. 2004 2007 Yfr660fa UTV is electrical problems distributed evenly from side to side spend to it! When driving in rough terrain the clutches to tip over, resulting in extra weight inside the system some,! It or for your abilities for fixing you need any help, were always here to a. Lose momentum and can not continue up a hill, back down the hill with the engine to or. Or damaged, and distributed evenly from side to side being lowered you are on clothing... Cap, and streets which could lead to an accident air-fuel mixture being may..., clean it properly its own section of data being processed may be a problem. To handle either way common problems owners face, touring, and pace-setting racing vehicles on hand will it! Apply them several times to let friction dry out the damaged area and connect both ends of Yamaha! To problems in the 2000s saw some of the problems before wrapping up: most of these potential,... Service manual for Yamaha Rhino 660 is an excellent off-road vehicle out of the exact of!