If your builder or dealer uses genuine Mercury gauges and controls when installing the new engine on your boat, the warranty coverage for those rigging components now matches the total warranty of your engine. No-feedback units are popular as they provide a cushion between the torque of the outboard and the steering wheel, so the operator feels less pull on the wheel at higher speeds. CONTROL CABLE LENGTH IN FEET typical outboaRd cable Routing: typical SteRn dRive (i/o) oR inboaRd cable Routing: foR Replacement of eXiSting cable: If you removed the old cable, measure for replacement cable as follows: Measure from tip to tip and round up to the next foot, if necessary (aftermarket cables are sold in foot increments up to 30 feet. For most boats, the steering cable should last between 7 and 9 years, as long as it is not sitting in water for extended amounts of time. Outboard Motors Outboard Motors. The SeaStar front mount cylinder is best for outboards with 22" splashwells or wider. Prices, specifications, and images are subject to change without notice. Powerful. Sort By. Kits typically come with helm/reservoir assembly, engine-mounted cylinder, hydraulic hoses, enough hydraulic fluid to fill and bleed the system once installed, and a hardware kit to make it all work together. Formore details on how to measure for mechanical steering cables see the Teleflex-Seastar PDF. While some other features of a vessel may only be used on rare occasions, the steering system and components are in use anytime the vessel is underway. Added: March 2022 | Category: Diagrams Mariner Outboard Wiring Diagram 4HP & 5HP (1990-93) This means you could have up to an additional two years of control and rigging component coverage - based on the engine purchased. Our steering cable started to become very stiff. This system continues to be the name most recognized due to its smooth control, high level of reliability, and ease of installation. MarineEngine.com supplies a wide variety of spare parts for many brands of outboard motors. TYPICAL TRIM & TILT SYSTEM WIRING. Take pics of the stearn corners, engine connection, and especially of how it is wrapped on the spindle of the steering wheel. It's an integral part of the control systems on your boat. It has 300hp for single-engine use, and 600hp for dual engine, with a maximum speed of 60 mph. SeaStar 1.7 Front-Mount Hydraulic Steering System. A little slack in the attachments allow for the cable to flex as its actuated, for smoother operation and longer cable life. Finally, pay attention to everything that is listed as included in your kit. Get the right advice on which system would best fit your hull, engine, application, and installation. Popular for many decades, "push-pull" cable systems are still the standard on many runabouts, fishing craft, and pontoons, particularly the entry level and lower cost models. Did you start this because BBB Industries no longer provide wiring diagrams? Do you have a wiring diagram for an 1986 Mariner 40HP? On the other hand, the NFB 4.2 Rotary Steering System is a very well-loved rotary kit, and it can be had for only about $299. 0031 inches in size. You must ensure enclosing all wiring connections in proper electrical boxes or clamps. 2023 Boat Owners Association of The United States. One should just attempt working . Of course, that's not the best way to approach steering system maintenance and upkeep. The greater the gauge number, the smaller the diameter and the thinner the wire. Mechanical helm replacement:The mounting hardware for NFB 4.2, Safe-T II and HPS helms fits the Safe-T dash cutout. 1996-date back mount rack helms use a wider rack cable and will not work with old style rack cable (SSC124XX). The boat steering system is what is going to connect the steering wheel to the motor (or motors) so that the boat can be safely and reliably piloted. It's important to keep bends to a minimum and not too tight to avoid kinking the hoses. . We have an 50 hp Mercury boat motor 4 stroke. They fit outboards up to V-4 size only. There are two types of rotary helms, with different applications, strengths and weaknesses. Many of my videos are how to, fix it, and explanation. If you do not receive an email contact Customer Service. Outboard Motor Steering Systems & Parts Fisheries Supply is your premier supplier of outboard steering kits and cables from top brands. Here are some tips when selecting a system: This Mercury factory power steering setup shows the pump and electric assist motor assembly. If you removed the old cable, measure for the replacement cable as follows:For Rotary Steering Cable Replacement: Measure Existing Cable as follows: Measure plastic cable jacket (Y dimension, shown in above drawing) in inches, add 18, and round up to next foot. EVINRUDE/JOHNSON WIRING DIAGRAMS. You will need to verify that your helm can be replaced with the appropriate rotary or rack and pinion helm hardware. Steering systems can be upgraded as well, making a very easy install and transition from your old hydraulic system to new and improved technology. After it's installed, ensure the cylinder and outboard can move freely through the entire steering arc. While not all installation scenarios are covered, the kits will generally cover the most common types of installations. These kits will generally include everything that a boat owner would need to upgrade their mechanical or existing power steering to newer hydraulics. They also might be drawn by different ECAD software such as EPLAN or AutoCAD electrical. Once that is done youll need to run your lines, and they can simply follow your old lines or boat steering controls. Also read:How Much Does a Boat Cost? Panther T5 Electro Steer. Refer to the diagram at right. Manufacturers of outboard motors and MerCruiser inboard engines, with over 4000 dealers in the United States. Installing and bleeding a hydraulic steering kit is fairly straightforward. Search the Library and Learn about our FREE DOWNLOAD options, Copyright 2023 | The Outboard Manual Library. Talk to the pros at Wholesale Marine. One of the most important tasks in your yearly boat maintenance routine will be the inspection and potential repair of your boat steering system. Below is a quick rundown of the process: Hydraulic boat steering is a way to provide precise, smooth steering on larger boats and high speed vessels with high torque engines. Architectural wiring diagrams reveal the approximate areas and interconnections of receptacles, lighting, and permanent electrical services in a structure. Faster gear ratios (3:1) require fewer turns, but there is heavier helm pressure to offset engine torque. Unless you are on a tight budget, hydraulic is really the best way to go. One of the most important things to keep in mind is that it is possible to experience complete steering loss if you dont install your system properly and if you do not keep up with maintenance and repairs. Services all grease points. As they became larger and faster, powered by high-horsepower, high-torque V6 outboards in the 1980s, bass boat manufacturers looked for a steering system that would allow for easier and less strenuous operation yet still be safe at the 60 to 100 mph speeds these boats could attain. At least twice per boating season, you should check, clean, and lube the steering cable. Two BoatUS Members share inspiring makeovers of their center console and sport coupe powerboats. Added: May 2022 | Category: Diagrams Yamaha Outboard Wiring Diagram 4HP & 5HP (1980) Mechanical steering systems rely on push-pull steering cables to move your engine or rudder, but all cables include some backlash or lost motion, due to the nature of their design. The system operates at such intense pressures, that even small nicks or cracks in the hydraulic lines could mean a rupture the first time theyre put under pressure during use. We're always looking to expand the library as a resource for those with a passion for old outboards. Added: March 2022 | Category: Mercury Mariner 8-pin Wiring Harness Diagram 20HP 25HP The helm is the mechanism behind the instrument panel that converts the wheels rotary motion into a push-pull motion on the cable. http://goo.gl/nD3r4vHello Everyone, my name is Justin White. They are also subjected to incredible forces during use, so the components need to be in top shape all the time. The first thing is to make sure that you have a steering system kit that will work for your boat. Welcome to The Outboard Manual Library. It shows the elements of the circuit as simplified shapes, and how to make the connections in between the devices. In AWG, the larger the number, the smaller the wire diameter and thickness. Connects your outboard trolling/kicker motor to your primary outboard engine for steering from your helm station. Example: A = 18" B = 96" C = 24" You dont want to go with something that isnt going to be able to handle your boating needs. Can't find what you're looking for? All the cables to it have FAQ Are all wiring diagrams the same? This means that when you rotate the wheel left, or counterclockwise, you are pumping fluid into the port side hydraulic line and causing the engine to turn the boat to port. These are high-pressure hoses and fittings that are designed to hold up to the pressures of the hydraulic system and allow the transmission of pressure from the helm to the cylinder. Planetary gearing is an alternative style of helm gearing that has 3 or more gears all in touch at the same time and mesh with the drum to move the cable core. If your boat's steering is tight, or you are always holding it one way or the other to stop the motor torque from steering the boat this video might help you understand a little more about the different systems and how to fix your tight or pulling steering. If your boat is hard to steer, chances are, you need more grease on your motor. Read the installation instructions more than once if necessary. This original rotary design (which include the Big-T and Safe-T helms) is still best in terms of strength and efficiency, since there are usually only two gears. Depending on the size of the engine and boat that you need to control, the BayStar Outboard Steering System can be obtained for a relatively reasonable $769. However, DIYers may opt for a dealer installation as bleeding air from the system can be tricky and messy. Fisheries Supply is your premier supplier of outboard steering kits and cables from top brands. Allow for generous (large) cable bends, notably where the cable exits from the helm (or rack housing) and where the cable makes the bend to connect with the engine, drive or rudder. Cluengineer or \"Clue in engineer\" is a guide to a solution. Wiring diagrams are primarily used when trying to reveal the connection system in a circuit.