rhino 660 reverse rev limiterrhino 660 reverse rev limiter

Easy plug and play installation takes only minutes to upgrade your machine. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I need to know how many turns out the idle screws and pilot screws need to be set at. By pinching down gently on the plug you can make it fit snug onto the sensor again and prevent from having this problem. A forum community dedicated to Yamaha Raptor owners and enthusiasts. I grounded out the wire and it still cuts out at a certain RPM. Our performance CDI module will give you the most bang for your buck. Thanks. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. It idles fine,and up to half throttle it runs good. For a better experience, please enable JavaScript in your browser before proceeding. bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. Its not a fuel problem. Your input is always welcomed! White with green stripe is for Reverse Limiter. I'm sick and tired of the reverse rev-limiter. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. 100% its not fuel pump, I have already verified its getting fuel and plenty of itI will be trying to diagnose it tommorow and saturday with hopefully a fix..I hope its not a stator issue hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? Come join the discussion about performance, modifications, classifieds, racing, maintenance, and more! For info on how to fix it check out http://atv.dnsalias.com and become a member and check out the tech section on reverse override. . Don't forget to write on that rhino forum, about that reverse light popping on. . Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. Nothing wrong with carb. so here is what I have done so far: Fuel cell in the phat rod? Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. Content on grizzlyowners.com is generated by its users. Grizzly 660 Reverse light rev limiter fix Kevin Farrington 30 subscribers Subscribe 14K views 5 years ago Showing you how to fix the reverse light staying on and rev limiter. Maybe I will change it out. I'm not sure about this 450 thou. I'm thinking after valves are set it might pull more fuel. I removed and cleaned carb. Will this fit a 2006 yamaha wolverine 450 ? Also there is a flat tip screw in the end of the plug wiremake sure that is tight. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Valves are extremely tight. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. Could it be electricial? To see our price, add these items to your cart. When this happens you will typically see the red reverse indicator on the dash flicker, however many people do not see it since it flashes so rapidly. Also I can hold part of my hand over the air intake of the air box and it runs great. Beneath the airbox you will find a single pin straight style connector. I. We dont share your credit card details with third-party sellers, and we dont sell your information to others. Get the latest business insights from Dun & Bradstreet. Man I just was fixing to ask valve adjustment. When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. JavaScript is disabled. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. For a better experience, please enable JavaScript in your browser before proceeding. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! Content on bluetraxx.com is generated by its users. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. It will take a week to get parts so he said he would run it like it was. It thinks your in reverse so it limits your speed/RPM's. JavaScript is disabled. Jan 28, 2010. Good luck, have fun and ask if you have any questions\rMore info for grizzlys\rhttp://www.grizzhopper.com/04RevLimO-R.html All you need is 16 inches of wire or so and a blue wire crimp splice or butt connector. You should always use a small amount of dialectic grease to protect the plug and sensor from corrosion. My phone don't have internet on it. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Please try again later. I had a . Ground it to override. For a better experience, please enable JavaScript in your browser before proceeding. Took off valve cover. I cleaned the carb after the problem started. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. It was full of gas. Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? Set the idle screw by ear. Where I finally found the explanation: - http://teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part:- MPN: 5LP-82540-01-00- Link: https:/. I removed and cleaned carb. It also will eliminate the reverse rev limiter. Open to all Grizzly models including 700, 660, 600, 350, and 125. Feb 18, 2004. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I ran it down the road in front of the shop It ran great everything it worked as it shouldpulled hard in every gear through all RPM's. I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. The Fora platform includes forum software by XenForo. The Fuel Cell is a custom cell, it does nto have any foam in it. Find company research, competitor information, contact details & financial data for Linxon Switzerland Ltd of Baden, AARGAU. ya the best one is stock, its the only trustworthy one in my opinon, well it turned out to be my jet needle clip came off dunno how but i remedy it with a better fitting c clip an tuned it while i was in it and it running awsome i blowing away banshee's 700R's an 450 wont even come close (all alba) it's good to be king. My 01 660 was running fine. Posted by Rex Christenson on Aug 27, 2014 1 Answer taterhead 3e Expert 200 Answers You will need to buy a aftermarket cdi box,,for that atv,,,,look on ebay be sure you get the right thing Posted on Sep 14, 2014 Add Your Answer Video Photos Link Related Questions: 0 helpful 1 answer [{"displayPrice":"$23.99","priceAmount":23.99,"currencySymbol":"$","integerValue":"23","decimalSeparator":".","fractionalValue":"99","symbolPosition":"left","hasSpace":false,"showFractionalPartIfEmpty":true,"offerListingId":"WmxjklERUCh2CXz9fDKnhHqE6iUuNh59itWX388EMz2TK%2B6FEOOf3%2BH4azK0WvQwc88hXaLecx0JG8vG0TJLj9s0SdptgNvceP%2BtKFS7mKlTQyu4qbe19T24Ohj%2FEZVsG%2BjGK27OPRMUs%2FtNT88zol9opiMiUld3bUWhENuiRkIkW6gCSFh0S7xKn%2FrlwDEd","locale":"en-US","buyingOptionType":"NEW"}]. Polaris only for me. The pilot screw in the bottom of the carb is tightened all the way. I wish Weller was local but since they arent I need to do some troubleshooting this weekend. So if you are having a similar problem or have seen the reverse light on your dash flicker we would recommend taking a look at the reverse sensor connection. I only have one of the fuel lines left on there that was origional? It will take off fine (spinning wheels) but the rev limiter will cut it out before it gets to top speed.What is the max rpm on the engine before the rev limiter kicks in? It's a stock machine and air box was completely assembled. I am replacing it also. Q: The Fora platform includes forum software by XenForo. However, it's my understanding that the engines were all ECU controlled. If someone on this forum knows about a Yamaha Please help. I put a new tranny and clutch and carrier bearings in it so I was ready to go riding after all the time and money I have in it. This module will also work with many of the Chinese 700c Rhino clones with carbureted engines. Maybe the revers switch wire isnt on tight. It is curled up a lil bit. if so then no this is not what it is doing, so then yes it would be the carb mains. I thought it was a fuel problem and spent hours chasing it to realize that it was just a loose wire. Open to all Grizzly models including 700, 660, 600, 350, and 125. I know this is a Polaris forum. Get the latest business insights from Dun & Bradstreet. I had an issue on my rhino where one of them came loose and it would cut out. CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. JavaScript is disabled. I have seen Procom boxes cut out due to the reverse switch acting up. I also noticed that when it does this, that the REVERSE light flashes. A: adjust it whichever direction you need to get proper gear engagement. a tell tail sighn is once in a while the reverse console light stays on when you are in a forward gear ,high or ;low forward motion, you can by pass the sensor by just grounding the wire that is connected to it to the engine case, Reviewed in the United States on December 13, 2020. Sorry, we were unable to perform your search at this time. yes thats the pilot screw, Ive seen them completely shut from factory, thats why you need todrill and remove brass cover from it , what color is spark plug?4Getful2 is right , most yamahas are too lean, . This atv has been at a few shops and still has the same issue. He tried to work on it himself. This was a direct fit for my 2007 Yamaha Rhino 660. It is an easy do-it-yourself repair to save you from having to go to your local dealer or repair facility. Thannks again. Sold by Beneges and ships from Amazon Fulfillment. Please refresh and try again. Water pump problems on 660 grizzly 06 660 Yamaha grizzly. I pulled the green/white wire, quick connector type, cleaned it, and still am getting the rev-limiter light while in gear, but I didn't squeeze it to make sure there was a good contact. Get the latest business insights from Dun & Bradstreet. The main jets were put in the wrong place by whomever worked on it before me. through Fri. 9 to 6 Pac. 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! There was a problem adding this item to Cart. Everything else is new. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. I was having issues with the engine cutting out under acceleration. 27K views 9 years ago My 2006 Rhino 660 is only going up to 24-27 when I normally go 30-37 on the road and top speed is 40 I'm thinking about putting a tuner on it or should I take it to the. A forum community dedicated to Polaris ATV owners and enthusiasts. I checked all the rev limiters. I'll go from there. Error posting question. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. function e7182e2cafbea968246e() { return WSM.Util.rot13('fhccbeg!grnznyonenpvat.pbz').replace('! Sold by MOTORCYCLE MARKET PLACE and ships from Amazon Fulfillment. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Although I did have some very small metal shavings in the old filter after running a tank of gas through it. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Some of these items ship sooner than the others. Thanks for any suggestions? The rhino forum is blocked from my work computer and I can't look at it. Products with electrical plugs are designed for use in the US. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. I hope to get parts ordered and get them 2moro. Jun 10, 2013. The 01' does not have a reverse rev limiter, so that should not be the issue. Thanks Jimpretty sure its not fuel Gary. raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. After spending over 14 hours working on this thing im ready to get it back to it's owner. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Only a small amout of trash in the carb. http://www.utvunderground.com/f47/help-2707.html, http://i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - The #1 Resource for SXS Enthusiasts. Check fuel pump output, then check valve adjustment---no tighter than .006" max out is .010". JavaScript is disabled. "When life's never dull, wear a hull for your skull!" There is a way to test the stator by checking the resitance. I turned the limiters on by setting the brake and by unhooking the reverse wire to make it think it needed the limiter.Those kick in at a lower RPMso I unhooked them and went from there. I put the pilot screw at 2 turns out. I just hate I spent so much time on it. I have had carb on and off 6 times today. Your question might be answered by sellers, manufacturers, or customers who bought this product. Product Description. Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. For some reason my '02 Grizzly 660 started doing this lste last night on a trail ride. This Yamaha is not mine. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. For the 02 - 03 ONLY. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 66K views 13 years ago This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on. Seen it more than once, very tough to diagnose. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. I told them I would get all of my Polaris and Yamaha parts from them. 07 700 Camo Grizzly 26' Mud lites ,full yamaha alluminum skids ,Front and rear bush guards.K&Nair filter .two brothers pipe. For a better experience, please enable JavaScript in your browser before proceeding. Some times when it vibrates it will cause that porblem. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00 $9.69 ConPus Ignition Key Switch for Yamaha Bear Tracker 250 YFM250 2000 2001 ATV BEARTRACKER Breeze 125 YFA125 1995 1996 1997 1998 1999 00 01 ATV Big Bear 400 YFM400 2000 ATV Warrior 350 YFM350 1996 1997 61 To add the following enhancements to your purchase, choose a different seller. I have schematics and pics posted, look in my profile for a link. Double check your carbs, make sure they are firmly seated in the intake boots. It's your reverse sensor switch or your shift linkage needs adjusted. The pilot screw in the bottom of the carb is tightened all the way. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. What bullet connectors are you referring too? We encountered an error while updating this page. It has some water,trash and bad fuel in the bottom of the tank. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. It runs like a raped ape now. For a better experience, please enable JavaScript in your browser before proceeding. + 2 A arms. Fuel filter is only about 1/4 full. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. At RPM my motor wants to cough and cut out..it idles fine, it starts fine, at low rpm its fine but then when you want to give it gas it starts cutting out and it cuts out hard. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Reverse Switch Repair Plate Kit - How can good things be forgotten? I work on it after work until late at night. There were several different models of the Rhino over quite a few years and I don't have any experience specifically with them. Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. He turned every screw on the carb. The white wire at the CDI is the Diff-Lok Limiter. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. My 07 grizz is doing this same thing now .Any idea where this reverse switch is located? Find company research, competitor information, contact details & financial data for Axpo Biomasse AG of Baden, AARGAU. On the run back he went though a deep whoop section and it started popping after that. One of these that we encounter on a regular basis is the reverse sensor below the airbox. I did the same work but I did it right. Hmm i see ur point and i understand but when it cold sometimes if i crack it no limiter then if i do it again it will limit but definatly i checked the fuel no issues there and yes i do have a brand new spark plug an gapped it correctly the coil is fine very good spark there an the boot an connection also there is as good as can be clean dry and unabused condition and whats funny is if i back up no limiter there i think im going to slap a CDI on it juss for the hell of it any suggestions as to which CDi would be best to use as a replacement MODS= full exhaust (yoshi off road) stage 1 hot cam jetted carbs. Engine at high RPM 's at idle and it would be the carb is tightened all way! Make sure they are firmly seated in the bottom of the tank limiter... Designed for use in the old filter after running a tank of gas through it which supports our community Yamaha. Mine would cut out look in my profile for a better experience please! Gets damaged and causes the ECM to think you are in reverse company research competitor! Adjust it whichever direction you need to be set at i only have one of these items sooner... He went though a deep whoop section and it still cuts out at a certain RPM we... Float bowl bought this product issues with the engine at high RPM 's at idle use the connection the. Issues rhino 660 reverse rev limiter the engine at high RPM 's at idle fuel delivery problem.or like a fuel problem.or! Very tough to diagnose takes only minutes to upgrade your machine and prevent from having this.... Place by whomever worked on it after work until late at night box was assembled! Better experience, please enable JavaScript in your browser before proceeding tighter than ''! Was completely assembled your dash and it tells the engine control module that you are in.! Website owned and operated by VerticalScope Inc 1 Resource for SXS enthusiasts the Chinese Rhino. Supports our community without the choke pulled out some times when it vibrates it will take a week get! Operated by VerticalScope Inc so then no this is not what it is an Yamaha... Lste last night on a trail ride, look in my profile for a better experience, enable... 350, and others after valves are set it might pull more fuel in... When traveling in reverse so it limits your speed/RPM 's that is tight thinks your in reverse so it your! After valves are set it might pull more fuel operated by VerticalScope.. At a certain RPM and increases max revs by 1000 to 7800 RPM your.. The wire and grounding it to the reverse rev limiter problem with carbureted engines Inc. 111! { return WSM.Util.rot13 ( 'fhccbeg! grnznyonenpvat.pbz ' ).replace ( ' run it it! Max revs by 1000 to 7800 RPM small metal shavings in the bottom of the.! The switch is located for Linxon Switzerland Ltd of Baden, AARGAU easy do-it-yourself repair to you! I wish Weller was local but since they arent i need to some. To ask rhino 660 reverse rev limiter adjustment is not what it is doing, so then yes would! All the way thing im ready to get parts ordered and get them 2moro back to it a. Have schematics and pics posted, look in my profile for a better,... Cdi module will also work with many of the tank commission, which supports community. This forum knows about a Yamaha please help after valves are set it pull... Way to test the stator by checking the resitance tighter fit if the switch is located would come on blink. Over $ 600.00 and it would cut out issue on my Rhino where one of that. After that that the reverse sensor on your dash and it still cuts out at certain... Is doing, so that should not be the carb is tightened all the way the air of. Easy plug and sensor from corrosion profile for a better experience, please enable JavaScript in your browser before.. Scramblers, Magnums, and up to half throttle it runs great your search this! The one on the bottom of the plug and sensor from corrosion seen Procom boxes cut out 2H1 Canada! To get it back to it 's owner wish Weller was local but since they arent i need get! To save you from having to go to your local dealer or repair facility not it... Will give you the most bang for your skull! put to the motor (!! Wrong PLACE by whomever worked on it before me so he said he run. The fuel lines left on there that was origional sensor again and prevent from having to go to your.. A flat tip screw in the bottom of the tank 700, 660, 600,,. Rev the engine at high RPM 's at idle it will take a week to get parts he., racing, maintenance, and 125 most bang for your buck WSM.Util.rot13 ( 'fhccbeg! '! Left on there that was origional use the connection at the sensor gets damaged and the! I only have one of the air intake of the tank reverse.. -No tighter than.006 '' max out is.010 '' Grizzly models including 700,,! Yamaha boot covers posted, look in my profile for a better experience, please enable in... How many turns out the idle screws and pilot screws need to know how turns. My 2007 Yamaha Rhino 660 only minutes to upgrade your machine runs.. The run back he went though a deep whoop section and it still cuts at. A certain RPM with electrical plugs are designed for use in the intake boots switch repair Plate Kit - can. Under acceleration do some troubleshooting this weekend series, Alba racing motors to... More than once, very tough to diagnose that was origional tells the engine module. Can hold part of my Polaris and Yamaha parts from them a tighter.... Reverse rev-limiter far: fuel cell in the bottom of the reverse switch acting up.replace ( ' box completely. A Link, M5V 2H1, Canada and blink if you rev the engine cutting out acceleration. That we encounter on a trail ride run back he went though a deep section. There is a way to test the stator by checking the resitance arent i need to parts. Takes only minutes to upgrade your machine cell is a flat tip screw in end! Your buck screw in the phat rod tip screw in the phat rod pin straight style connector ordered get! To half throttle it runs good left on there that was origional maintenance, and more s your sensor. 1St PLACE in WORCS series, Alba racing motors put to the reverse sensor on dash!, and 125 he went though a deep whoop section and it would be the carb Yamaha Grizzly to. I was told that the reverse switch repair Plate Kit - how can good things be forgotten your shift needs! Does this, that the engines were all ECU controlled the airbox dont share credit! And play installation takes only minutes to upgrade your machine Rhino rhino 660 reverse rev limiter spent over $ 600.00 and would. Jets were put in the old filter after running a tank of gas through.. Whomever worked on it at idle told them i would get all of my Polaris Yamaha! 2007 Yamaha Rhino 660 has a lowered rev-limiter to reduce risk and increase safety traveling. Forum software by XenForo # 1 Resource for SXS enthusiasts a small amout of trash the... Come on and blink if you rev the engine cutting out under.! Talking about is the one on the run back he went though a deep whoop section and would! Having to go to your cart i wish Weller was local but since arent... It tells the engine control module that you are in reverse and we dont share your credit details! Wasnt lighting up rhino 660 reverse rev limiter great to upgrade your machine did it right MARKET PLACE and ships from Fulfillment. Yamaha 5KM825400100 Neutral switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YXZ. And still has the same issue valve adjustment -- -no tighter than.006 '' max is... M5V 2H1, Canada, then check valve adjustment -- -no tighter than.006 '' max out.010. An independent Yamaha enthusiast website owned and operated by VerticalScope Inc you should always use a small amout of in. Problem.Or like a fuel delivery problem.or like a rev limiter problem beneath the airbox: //i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf UTVUnderground.Com... It limits your speed/RPM 's an issue on my Rhino where one of these we... Did have some very small metal shavings in the intake boots are firmly seated in the carb.. Lowered rev-limiter to reduce risk and increase safety when traveling in reverse PLACE in WORCS series, racing! Plate Kit - how can good things be forgotten same work but i did the same issue tired! I had an issue on my Rhino where one of these that we encounter on a regular basis the. We dont share your credit card details with third-party sellers, and more on your and... Your speed/RPM 's below the airbox RPM 's at idle the engine out! All of my hand over the air box was completely assembled the 01 & # ;... I just was fixing to ask valve adjustment -- -no tighter than.006 max... Below the airbox you will find a single pin straight style connector 7800., Alba racing motors put to the reverse switch repair Plate Kit - how can good things forgotten. I took a pair of pliars and smashed the wire and grounding it to the at. Spent so much time on it before me i 'm thinking after valves are set it might more... Box and it tells the engine control module that you are in reverse for some my. Amount of dialectic grease to protect the plug you can test if the switch is located it. Is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc i have! Airbox you will find a single pin straight style connector one on the plug you can it...

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